Labelmate ZCAT-6 Label Rewinder, 30 cm Roll Capacity, 100-240 V

The Labelmate ZCAT-6 is a professional-grade, zero-tension label rewinder engineered for high-volume industrial environments. Designed to handle label rolls up to 30 cm in width, this device is specifically optimized for colour inkjet printers and units that perform back-feeding operations. By creating a free-hanging loop of label stock between the printer and the tensioning roller, the ZCAT-6 eliminates all tension on the printer mechanism, preventing registration errors and print artifacts.

Advantages

The primary benefit of the ZCAT-6 is its ability to manage sensitive label media without applying any pull force on the printer, which is critical for maintaining print quality in high-precision applications. The integrated photo-detector system monitors the loop depth in real-time, automatically adjusting the rewinding speed to ensure consistent operation. Furthermore, the device features a robust construction built for continuous 24/7 performance, supported by a comprehensive 5-year limited warranty on parts and labor, ensuring long-term reliability in demanding production settings.

Suitable for

• Colour inkjet label printers
• Printers that require back-feeding functionality
• Sensitive printing applications where tension must be avoided
• High-volume industrial label production lines

When it may not be suitable

This device may not be necessary for standard thermal transfer printers that are designed to handle direct rewinding tension without affecting print quality. Additionally, if your workspace is extremely limited, the footprint required to maintain the label loop may be larger than that of a standard direct-drive rewinder.

Key specifications

• Maximum roll width: 30 cm
• Power supply: 100-240 V universal
• Operation type: Zero-tension loop rewinding
• Control mechanism: Integrated photo-detector for loop depth
• Duty cycle: 24/7 continuous operation

How to use

To operate the ZCAT-6, position the unit in front of your printer. Feed the label stock from the printer so that it forms a free-hanging loop before entering the tensioning roller assembly. The photo-detector should be aligned to monitor the depth of this loop. Once the printer begins outputting labels, the detector will trigger the rewinder to pull the labels onto the core, maintaining the loop at the optimal depth. The tension between the tensioning roller and the rewinder core can be adjusted to ensure the final roll is wound tightly and consistently.

What to consider before purchase

• Ensure your printer setup allows for the creation of a free-hanging label loop.
• Verify that your label roll width does not exceed the 30 cm capacity.
• Confirm that your production environment has sufficient space for the loop-based rewinding process.

Usage recommendations

For optimal performance, ensure the photo-detector is clean and free of dust or label debris. Regularly check the tension settings when switching between different label material thicknesses to maintain a consistent roll finish.