Butane lighter insert Zippo 65827 Double Torch — refillable double-flame replacement insert

Zippo Butane Lighter Insert 65827 Double Torch is a refillable replacement insert made to fit compatible Zippo cases and provide two concentrated torch-style flames. The insert uses butane fuel to deliver wind-resistant, high-temperature ignition suitable for outdoor conditions and tasks requiring a focused flame. Designed as a direct swap for the standard Zippo lighter unit, this double-torch insert maintains the classic case appearance while upgrading performance for stronger, more stable flames.

Advantages

The double-torch design yields two precise, high-temperature jets that improve wind resistance and deliver faster, more consistent ignition than a typical soft flame. Refillable butane operation eliminates the need for disposable units and allows controlled fuel top-ups. The insert is engineered to fit established Zippo cases, preserving the original casing while providing a more powerful flame source. Construction focuses on reliable ignition, stable flame output, and straightforward maintenance.

Suitable for

• Outdoor lighting in windy or variable weather
• Igniting cigars, pipes, and other smoking accessories
• Small heat tasks such as heat-shrinking, soldering small joints, or starting camping stoves
• Everyday carry users who need a compact, durable torch-style flame

Key specifications

• Fuel type: refillable butane
• Flame type: dual torch jets (two concentrated flames)
• Wind resistance: enhanced compared with standard soft flame inserts
• Compatibility: designed for use with corresponding Zippo cases that accept replacement inserts
• Ignition: piezo or flint-based reliable ignition mechanism depending on model configuration
• Construction: metal insert body with gas control and refill valve

How to use

Remove the existing insert from the Zippo case by lifting it out per the case instructions, then insert the butane double-torch unit until it seats securely. Refill with high-purity butane through the refill valve according to the fuel manufacturer's guidelines, and allow a short stabilization time after filling. Adjust flame height using the control located on the insert, and ignite using the lighter's striker mechanism. For initial use, perform a brief test ignition in a safe, ventilated area to confirm proper seating and flame adjustment.

Usage recommendations

Use only high-quality, low-impurity butane fuel to avoid clogging or inconsistent flame performance. Keep the insert and case dry and free of debris; perform periodic cleaning of the nozzle area and refill valve following Zippo’s maintenance guidance. Do not expose the insert to prolonged direct sunlight or high temperatures while filled, and store the lighter unloaded when not in use for extended periods.