Rechargeable electric double-beam arc lighter insert Zippo 65828 — refillable, windproof, USB-C charging

The Zippo rechargeable electric double-beam arc lighter insert 65828 is a refillable, windproof ignition module designed to replace conventional flint-based inserts in compatible Zippo cases. It uses a dual plasma arc to create a consistent, smokeless flame alternative that performs reliably in windy conditions. The insert is rechargeable via USB-C and intended for repeated use without the need for lighter fluid or flints.

Advantages

The dual-beam plasma arc provides a stable, concentrated ignition source that lights quickly and without an open flame, reducing smoke and odor. USB-C charging offers fast and convenient recharging compatible with modern chargers and power banks. The refillable internal battery supports multiple ignition cycles between charges, while the windproof design maintains performance outdoors. The insert is made to fit into compatible Zippo cases, enabling users to retain the metal housing and flip-top operation of a traditional lighter.

Suitable for

• Lighting cigarettes and cigars where wind resistance is required
• Igniting candles and household items indoors
• Outdoor activities such as camping, hiking, or barbeques
• Replacing worn flint inserts in compatible Zippo cases

Key specifications

• Ignition type: dual plasma arc (double-beam)
• Power supply: built-in rechargeable battery
• Charging interface: USB-C
• Wind resistance: windproof arc design suitable for outdoor use
• Compatibility: designed for installation into compatible Zippo lighter cases
• Operation: flameless ignition, no lighter fluid required

How to use

Install the insert into a compatible Zippo case following the case manufacturer’s instructions: remove the old insert by pulling it upward, then press the electric insert into the case until it seats securely. Charge the insert before first use using a USB-C cable connected to a suitable power source; indicator lights (if present) will show charging status. To ignite, open the case lid and activate the ignition mechanism as described by Zippo; the dual-beam arc will form between electrodes and provide a reliable ignition point. Recharge the unit when charge levels drop and avoid exposing the insert to prolonged moisture or submersion.

Usage recommendations

For optimal performance, keep the electrode area clean and dry, charge the insert fully before extended outdoor use, and use the original Zippo case that matches the insert dimensions. Avoid attempting repairs or exposing the insert to extreme temperatures; follow local regulations for battery disposal.