Cutting Tool EXO PRO Z carbide ball end mill, 1.0 mm

EXO PRO Z carbide ball end mill, 1.0 mm is a precision cutting tool designed for contouring, 3D profiling and finishing operations. The tool features a 1.0 mm radius ball tip made from sintered carbide, providing rigidity and edge stability for machining small details. It is intended for use in CNC milling where accuracy and surface finish are critical, and is suitable for machining hardened plastics, non-ferrous metals and composite materials.

Advantages

The carbide construction ensures high wear resistance and long tool life under milling conditions that require small-diameter cutting. The ball tip geometry enables smooth transition between toolpaths for improved surface quality during 3D profiling and finishing passes. Heat resistance and dimensional stability of the sintered carbide material support consistent machining performance and reduced tool deflection in fine-detail work.

Suitable for

• Precision contouring and 3D profiling on CNC milling machines
• Finishing passes on hardened plastics and non-ferrous metals
• Detailed engraving and miniature feature machining
• Composite material finishing where a fine surface is required

Key specifications

• Tip shape: ball end (ball nose) with 1.0 mm radius
• Material: sintered carbide for high hardness and wear resistance
• Intended use: precision finishing and 3D profiling
• Suitable workpiece materials: hardened plastics, non-ferrous metals, composites
• Typical application: CNC milling, small-diameter contouring and engraving

How to use

Mount the ball end mill in the CNC spindle using a suitable collet or tool holder ensuring correct concentricity and secure clamping. Select feeds and speeds based on workpiece material and machine rigidity; for small-diameter carbide tools use conservative cutting parameters to minimise tool deflection and breakage. Use light axial depths of cut and multiple shallow passes for finishing to achieve the required surface quality. Apply appropriate coolant or air blow-off where recommended for chip evacuation and heat control.

Usage recommendations

For best results, program smooth toolpaths with gradual lead-ins and lead-outs, avoid aggressive slotting or heavy side loads, and inspect the tool regularly for wear when machining abrasive composites or harder non-ferrous alloys.